Radio and Intercom System Install
A word of sound advice. There are "SOME" pilots and builders out there who have decided to save money by not buying and installing a radio system in their plane. This in itself is a "DANGEROUS" decision for more reasons than I would care to list. However, the most important reason for a radio system is during take off and landing procedures. Many small uncontrolled airports do have... fairly moderate pattern traffic at times. Without a radio to announce your intentions and to hear other aircraft, you may place yourself, your passenger, and those in other aircraft operating near you in "Harm's Way". The extreme danger of being injured, or worse... killed in a ground or mid-air collision is increased without stating your intentions or hearing those of other aircraft operating or flying in your close proximity. A working radio is a good way to help ensure aircraft separation and safety. Many aircraft radios offer more than just a two-way communication capability. They usually offer other features such as: quick buttons to jump from current channel to another channel, lighting variations from a short duration to a full-time ON, weather condition channels, and other important features. Know your radio so you can operate it quickly and efficiently. There are many radio and intercom systems on the market to select from. Therefore, we have chosen the I-Com radio and the Comtronics, Dual-Com II intercom for this installation. One thing you can be sure of, and that is, installing a radio and intercom system is very simple. Those of you with a Challenger I may ignore the information of installing an intercom. |
A "coil patch cord", such as shown on the right, is used in a Challenger I, single place to connect the headset and PTT buton to the radio. |
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Other locations for the intercom controller would be under the front seat, and facing forward to allow the pilot to adjust the volume controls, as well as, the ON/OFF button. A right-hand, side mounting also offers decent ease of adjustment to the unit's control panel by the pilot. However, both locations make it cumbersome to adjust the intercom controls, as well as, dealing with the rear headset cord in these locations. |
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A standard 18 inch aircraft rod type antenna is show on the left. About 118-136 MHz. Wt. 8 oz. BNC termination. It is supplied with weather sealing rubber pad and mounting hardware. This type of antenna is usually mounted on the crown of the front gap cover for optimum performance. |
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In the left photo is shown the popular Miracle Air Whip Antenna. Installation of the Miracle Air Whip Antenna is a snap. It is designed to be attached to the inside of the fiberglass nose. You can use hot glue, silicone or duct tape to install it. The Miracle Air Whip is a full half-wave dipole antenna which allows it to be pre-tuned for maximum radiation during its manufacturing process. It operates completely independent of ground planes or wires. It is also a lower cost alternative to the standard communications antenna like the one mentioned above. |
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Also, see Build Your Own Comm Antenna on our web site.
In this example, the PTT button is a much larger, rectangular button than the others and uses Velcro to attach it to the forward down tube. |
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The Challenger I headset and PTT button connection will use the "coil patch cord" shown above under "Basic Radio System Layout" instead of the intercom patch cord. |